Ultrasonic Level Transmitter

Ultrasonic Level Transmitter
Details:
Measurment range:5m, 10m, 15m
Accuracy:±0.5%
Resolution:±1mm
Signal output:4...20mA (2-wire /4-wire);RS485/Mod-bus agreement
Electrical connection:M20*1.5F(standard)
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Introduction
Technical Data
Features
Product Applications

Product Guarantees       FAQ

Introduction

 

Engineered for reliability and versatility, the UltraSonic Level Transmitter delivers non-contact level measurement for liquids and solids across diverse industrial applications, including chemical processing, water and wastewater treatment, mining, and oil & gas.

Why choose the UltraSonic?

  • Flexible Measurement Ranges: Select the perfect model for your needs with three standard range options: 5m, 10m, and 15m.
  • Exceptional Accuracy & Resolution: Achieve precise process control with ±0.5% accuracy and ±1mm resolution, ensuring reliable data even for critical applications.
  • Robust & Safe Design: Built to withstand harsh conditions with IP65 protection, wide temperature tolerance, and optional Exia II CT6Ga / Exdb II CT4-T6Gb explosion-proof certifications for safe operation in hazardous areas (Zone 1/2).
  • Easy Integration & Use: Features a user-friendly dual-language (Chinese/English) LCD display, standard 4-20mA (2/4-wire) and RS485/Modbus outputs for seamless connection to any control system, and a common M20x1.5 process connection for straightforward installation.

Experience the perfect blend of performance, safety, and ease of use. The UltraSonic is your ideal solution for dependable level monitoring.

 

Technical Data

 

Understanding the technical specifications of the UltraSonic Level Transmitter is essential for assessing its suitability for your application. Below, you'll find a comprehensive breakdown of its performance parameters, connectivity options, environmental ratings, and safety certifications. From ±0.5% accuracy to Modbus communication and Ex-certified explosion protection, these details highlight the instrument's reliability, versatility, and compliance with industry standards. Review these metrics to ensure confident selection and seamless integration into your process control system.

 

Type

Integrated

Multi-unit

Measurment range

5m, 10m, 15m

5m, 10m, 15m

Dead zone

0.35...0.6m

Accuracy

±0.5%

Resolution

±1mm

Beam angle

6° (5m Range) 8° (10m Range) 10° (15m Range)

Display

Chinese + English LCD Display

Process connection

Thread/Flange

Process pressure

Atmospheric pressure

Process temperature

-20℃...+90℃

Ambient temperature

-20...+60℃

Rated input voltage

Four-wire: 220V AC 50/60Hz or 24V DC

Two-wire: 24V DC

Power supply

DC24V

Signal output

4...20mA (2-wire /4-wire)

RS485/Mod-bus agreement

Protection class

IP65

Housing material

Plastic/Cast aluminium

Electrical connection

M20*1.5F(standard)

Explosion-proof

Exia II CT6Ga

Exdb II CT4...T6Gb

(Optional)

 

Features

 

1. Versatile Ranging Options

  • Three Standard Ranges: Choose the optimal model for your tank or silo size (5m, 10m, or 15m).
  • Minimal Dead Zone: As small as 0.35m, allowing installation in confined spaces close to the media surface.

2. Superior Measurement Performance

  • High Accuracy: ±0.5% of the full scale ensures reliable and repeatable measurements.
  • Fine Resolution: ±1mm resolution captures even the smallest level changes for precise process control.
  • Adaptive Beam Angle: Beam angle automatically adjusts based on range (6° for 5m, 8° for 10m, 10° for 15m), minimizing interference from tank walls or obstacles.

3. Universal Connectivity

  • Analog Output: Standard 4-20mA signal (compatible with both 2-wire and 4-wire systems).
  • Digital Output: RS485 interface with Modbus protocol for easy integration into modern SCADA and DCS systems.

4. Engineered for Harsh Environments

  • Wide Operating Temperatures: Functions reliably in process temperatures from -20°C to +90°C and ambient temperatures from -20°C to +60°C.
  • Dust & Water Resistant: IP65-rated housing protects against dust ingress and water jets from any direction.
  • Durable Construction: Available with a robust cast aluminum or plastic housing to suit various environmental demands.

5. Certified Safety & Simple Installation

  • Hazardous Area Certified: Optional Exia II CT6Ga (intrinsic safety) and Exdb II CT4-T6Gb (flameproof) certifications ensure compliance and safety in explosive atmospheres.
  • Standard Process Connection: Easy installation using the common M20x1.5 female thread.

6. User-Friendly Operation

  • Clear Visual Display: Intuitive backlit LCD with Chinese and English language options for easy setup, configuration, and monitoring.
  • Low Maintenance: The non-contact measurement principle means no moving parts to wear out, resulting in minimal maintenance requirements and long service life.

 

Product Applications

 

Versatile Solutions for Diverse Industrial Challenges

The UltraSonic Level Transmitter is engineered to deliver reliable, non-contact measurement across a wide spectrum of industries. Its robust design and chemical-resistant materials make it the ideal choice for monitoring liquids, slurries, and solids in demanding environments.

1.Water & Wastewater Treatment

  • Sump & Wet Well Monitoring: precise level control for pump activation and protection against dry running.
  • Open Channel Flow Measurement: seamless integration with weirs and flumes for accurate flow rate calculation.
  • Filtration & Clarification: monitoring levels in sedimentation tanks and filter beds.

2.Chemical & Petrochemical Processing

  • Aggressive Media Storage: safely measure corrosive acids and alkalis in storage tanks (compatible with PVDF/PTFE housings).
  • Mixing & Reaction Vessels: reliable monitoring during agitation processes where contact sensors might fail.
  • Hazardous Areas: certified for use in Zone 1/2 explosive atmospheres (Exia/Exdb options).

3.Food & Beverage / Pharmaceuticals

  • Hygienic Monitoring: non-contact measurement ensures zero contamination risk for water, ingredients, and cleaning fluids.
  • Tank Farm Management: efficient inventory management of raw materials and finished products.

4.Mining, Cement & Aggregates

  • Solid Bulk Storage: effective level detection for silos containing cement, fly ash, limestone, or coal.
  • Slurry Management: handles turbid liquids and mixtures where radar or guided wave sensors might struggle with build-up.

5.Energy & Utilities

  • Oil & Gas: monitoring separator levels and produced water tanks.
  • Power Generation: water treatment plant monitoring and chemical dosing systems.

 

wastewater-plant-wet-well-level-detection-ultrasonic-transmitter

wastewater-plant-wet-well-level-detection-ultrasonic-transmitter

 

Product Guarantees

 

Our Commitment to Quality & Your Peace of Mind

We understand that reliability is paramount in industrial automation. We stand behind the UltraSonic Level Transmitter with a comprehensive support package designed to protect your investment.

1.12-Month Quality Warranty

We provide an 12-month warranty from the date of shipment, covering any defects in materials or workmanship. If the unit fails under normal use, we will repair or replace it at no cost.

2.100% Factory Calibration & Testing

Every transmitter undergoes rigorous full-scale testing and calibration before leaving our facility. We simulate real-world conditions to ensure the ±0.5% accuracy and signal stability you expect right out of the box.

3.Technical Support & Customization

  • Lifetime Technical Support: Our engineering team is available to assist with installation guidance, parameter configuration, and troubleshooting .
  • OEM/ODM Services: We offer flexible customization for housing materials, cable lengths, and output protocols to meet your specific project requirements.

4.Fast & Secure Logistics

We partner with major international carriers (DHL, FedEx, UPS) to ensure your instruments arrive safely and on time, with full tracking and insurance options available.

 

FAQ

 

1. Installation & Setup

Q: What environments is the Ultrasonic Level Transmitter suitable for?

A: It's designed for harsh environments, including corrosive chemical tanks (PVDF/PTFE housing), explosive areas (Exia/Exdb certified), food & beverage hygienic zones, and outdoor installations .

Q: Can it be installed in areas with high humidity or direct sunlight?

A: Yes. The transmitter has weatherproof and corrosion-resistant housing, suitable for outdoor use. However, avoid direct sunlight exposure for prolonged periods to extend its lifespan.

Q: Do I need special tools or expertise to install it?

A: Basic installation requires standard mounting hardware. Our manual includes step-by-step diagrams, and our technical team offers free installation guidance.

2. Maintenance & Calibration

Q: How often should I calibrate the sensor?

A: Factory calibration ensures ±0.5% accuracy. We recommend recalibrating every 12–18 months or after severe process changes. 

Q: Does the sensor require regular cleaning?

A: No. Its non-contact design reduces buildup risks. However, periodically check the sensor face for debris (especially in dusty environments) and wipe gently with a soft cloth.

Q: What happens if the measurement accuracy drops?

A: Check for obstructions, foam, or excessive vibrations. Perform a basic recalibration using our software tool. If issues persist, contact our support team for diagnostics.

3. Technical Specifications

Q: What output options are available?

A: 4...20mA (2-wire /4-wire);RS485/Mod-bus agreement.

Q: How does it perform in foam or turbulent liquids?

A: The Ultrasonic Transmitter features advanced echo processing algorithms specifically designed to filter out noise from surface foam, turbulence, and agitation, ensuring reliable and stable level measurement in challenging conditions. For most demanding applications, its performance is superior to standard ultrasonic sensors.

4. Warranty & Support

Q: What is covered under the warranty?

A: Our 12-month warranty covers manufacturing defects. If it fails under normal use, we'll repair or replace it free of charge.

Q: Do you offer post-sales technical support?

A: Yes. We provide lifetime technical support, including troubleshooting, software updates, and customization advice (e.g., cable length adjustments).

Q: What if the product arrives damaged during shipping?

A: Contact us within 48 hours of receipt. We'll arrange a replacement and file a claim with the carrier. All shipments include insurance.

5. Ordering & Compatibility

Q: Can I customize the transmitter for my specific application?

A: Absolutely. We offer OEM/ODM services for housing materials, process connections, and output protocols. Contact our sales team for a quote.

Q: Is it compatible with my existing control system?

A: Most likely. Standard outputs (4–20mA, HART) ensure compatibility. For digital protocols, confirm your system's requirements with our engineers.

Q: How long does shipping take?

A: Standard lead time is 30 business days within the US/Europe. Expedited options (28 days) are available upon request.

6. Troubleshooting

Q: The display shows "No Signal." What should I check?

A: 1) Ensure power supply is stable. 2) Verify cable connections are secure. 3) Check if the sensor is obstructed. 4) Reset the unit using the onboard buttons.

 

If you have unique requirements or need assistance beyond this FAQ, our experts are ready to provide tailored solutions-click below to start the conversation!

 

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