The Magnetostrictive Level Gauge Manufacturer!

 

As a professional manufacturer in the field of industrial automation instruments, Xi'an Xiangyuan Technology Co., Ltd. is dedicated to providing customers with comprehensive liquid level measurement solutions. Our product line covers the following core categories: Magnetic level gauge, radar level sensor, float level gauge, magnetostrictive level gauge, pressure transmitter, flow meter, switches and controllers, Internet of Things smart instrument, etc.

 
  • Magnetostrictive Float Level Gauge
    High-precision magnetostrictive float level gauge for liquid level & oil-water interface measurement.Absolute position output, no recalibration after power failure.4-20mA+HART / RS485 output,
 

Why Choose Us

 

 

Our Factory
The production area is more than 1,000 square meters and an office area is about 400 square meters. The main products are magnetic level gauges, level switches, level transmitters etc. Due to the accuracy and reliability of the products, we earn the sustainable trust from our customers for over 10 years.

 

Sales Market
Its products have achieved full coverage in 31 provinces across the country, and it has established long-term cooperation with more than 500 equipment manufacturers and complete set suppliers. The repurchase rate is stable at more than 75%, and some products are exported to Turkey, Russia, Iran and other countries with the equipment.

 

Industry Applications
The company has won high recognition from the market with professional technology and high-quality products and services, and has become a qualified supplier of Changqing Oilfield, Yangtze-Basf, Dalian Aomei, Jinduicheng Molybdenum Industry and other enterprises. At present, a complete customer service system has been established in multiple fields such as petrochemicals, power and energy, and environmental water treatment, and we maintain long-term and stable cooperation with many industry leaders.

 

Principle

Magnetostrictive principle

Resolution

5mm, 1mm

Precision of transmitter

±0.1%

Power supply

24VDC

Signal output

4-20mA+HART (2-wire)

Medium density

ρ≥0.5g/cm³

Interface measurement

ρ down-ρ up≥0.2g/cm³

Measuring range

200mm...3000mm

Process connection

Flange, Thread, Bracket

Process pressure

0...2.5MPa

Process temperature

Max.100℃

Ambient temperature

-30...75℃

Wetted material

304, 316L, Titanium, PP, PTFE

Electrical connection

M20*1.5F(standard)

1/2NPT-F

3/4NPT-F

Explosion-proof

Exia II CT6Ga

Exdb II CT4...T6Gb

(Optional

 

 
Advantages of Magnetostrictive Level Gauge
 
01/

High precision

The magnetostrictive liquid level gauge uses waveguide pulse to work. During the work, the measured displacement is determined by measuring the time of the start pulse and the end pulse. Therefore, its measurement accuracy is high. The resolution is better than 0.01% FS. This is an accuracy that is difficult to achieve with other sensors.

02/

Good safety

The magnetostrictive liquid level gauge has high explosion-proof performance. Safer to use. Especially suitable for the measurement of chemical raw materials and flammable liquids. It is not necessary to open the tank lid during measurement. There is no insecurity for manual measurement.

03/

Strong reliability

Because the magnetostrictive liquid level gauge uses the waveguide principle. There are no mechanically movable parts. So there is no friction and no wear. The entire converter is enclosed in a stainless steel tube and does not contact the measuring medium. The sensor works more reliably and has a longer life.

04/

Facilitate system automation

The secondary instrument of the magnetostrictive liquid level gauge adopts standard output signal. Help the computer to process the signal. It is easy to work on the Internet. Improve the automation of the entire measurement system.

 

Components of Magnetostrictive Level Gauge

 
 
01
 

Waveguide tube

Located inside the outer tube, composed of magnetostrictive material, is the core part of the level meter, responsible for transmitting magnetic field and strain pulses;

 
02
 

Float

Built-in permanent magnet, moves up and down with the change of liquid level. When the magnetic field of the permanent magnet in the float intersects with the magnetic field of the interrogation pulse on the waveguide, a strain pulse is generated;

 
03
 

Electronic unit

Generates a low-current interrogation pulse and receives the returned strain pulse. By measuring the time interval between the interrogation pulse and the return pulse, the liquid level value is accurately calculated.

Magnetostrictive Float Level Gauge

 

Calibration Procedure

 

 

Verify to determine if the magnetostrictive level transmitter connections are stable.


Verify that the magnetostrictive level transmitter terminal has a 24 VDC power supply.


You will be able to verify a few of the parameters with the help of the data sheet that is included with the magnetostrictive level transmitter. Examples of usual parameters are the tag number, PV, LRV, and URV.


You may use a hart communicator to verify the parameters if it's a smart magnetostrictive level transmitter.


By using a standard measuring tape, the calibration points for the reference level from the data sheet should be marked on the gauge chamber of the magnetostrictive level transmitter.


In the case there's a calibration point marking, the same should be verified using a standard measuring tape.


A certain type of magnetostrictive level transmitter often comes with an external level scale mark on the exterior of the gauge chamber.


To drain the fluid from the chamber, close the top and bottom isolation valves connected to the magnetostrictive level transmitter's gauge chamber and open the drain valve.


The drain valve should now be closed, and the chamber of a magnetostrictive level transmitter gauge should be manually filled with process fluid through the bottom isolation valve until it reaches the 0% percentage mark on the chamber.


You should now look at the multimeter, which should be showing a 4mA output from the magnetostrictive level transmitter.


Locate the zero adjustment option on the magnetostrictive level transmitter display and make the appropriate changes there until the reading reads 4mA. Alternatively, you may utilize the HART Communicator to make the adjustments for smart magnetostrictive level transmitter.


The bottom isolation valve of a magnetostrictive level transmitter gauge should be opened to manually fill the chamber with process fluid until the chamber reads 100%.


Now check the multimeter; it should display a 20mA output from the magnetostrictive level transmitter.


On the magnetostrictive level transmitter display, find the span adjustment option, and make the necessary adjustments there until the readout reads 20 mA.


When filling the gauge chamber with fluid, you must ensure that the magnetic float moves very smoothly and that the output of the transmitter is increasing gradually in accordance.


If it is not possible to establish the level in the gauge chamber using the process fluid, then move the magnetic float to the desired calibration point.


Make sure that the mounting clamps for the magnetostrictive level transmitter sensor are secure and tight before making any adjustments.


You can move the transmitter sensor using sensor mounting clamps if you have linear error in the zero and span calibration points.


Repeat the calibration procedure for the magnetostrictive level transmitter as much as required until it is calibrated to the necessary tolerance.


The calibration process might need to be modified depending on the magnetostrictive level transmitter that is being installed in the process. Therefore, before beginning, please read the manufacturer's instructions for the magnetic level transmitter.

 

FAQ

 

Q: What is the principle of magnetostrictive level sensor?

A: Inside the probe tube there is a rigid wire made of magnetostrictive material. The sensor circuitry emits pulses of current through the wire, generating a circular magnetic field. The level transmitter is a magnet, which is integrated into the float.

Q: What are the applications of magnetostrictive sensor?

A: Practical Applications of Magnetostrictive Linear Position Sensors. Linear position sensors and transducers are used in varied applications, including test laboratories, industrial machinery, the automotive industry, and medicine. Specific applications include: Automotive: Suspension, transmission, and steering systems.

Q: How to reduce magnetostriction in transformer?

A: Changing magnetics (inductor) packaging.
Changing the frequency or amplitude of the driving signal.
Use magnetics with an alternative material.
Use a different component with different packaging.
Encapsulate the enclosure for the product.

Q: What does the gauge measure in magnetostriction?

A: Gauge method measures magnetostriction by measuring the resistance change of strain sensor, which is converted by the magnetostriction-induced deformation. This method has the advantages of stable performance, high sensitivity and low price.

We're professional magnetostrictive level gauge manufacturers and suppliers in China, specialized in providing high quality customized instruments. We warmly welcome you to buy advanced magnetostrictive level gauge made in China here from our factory.

magnetostrictive level gauge, Magnetostrictive Float Level Gauge
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